Standard Installation Procedure
- Slope preparation
Check the dimension of the mattresses assembled to be
sure that they conform to the surveyed drawing. Remove
the obstacles which may damage the mattress such as
sharp stones,vegetation and stumps etc.
Finish the surface to be even.
- Maximum gradient 45°
If the toe of the slope is 50 cm or more underwater,
velocity flow should be
reduced to less than 1.5m/sec.
- Upper anchor trench: Excavate a trench (depth about
50 cm)at a point 50 cm
away from the top of the slope.
- Lower toe trench: For river bank protection,excavate
a trench(depth 1.0 to 1.5m)
at the toe of the slope.
- Flank trenches at both sides: Excavate flank trenches(depth
about 1.0m)at both upstream and downstream ends of the
installation,whether or not extension of the revetment
is anticipated. The design of anchor,toe and flank trenches
are determined according to the nature of the soil,
hydraulic considerations and site conditions.
- Placement of the mat
- For installation in-the-dry, start by placing the
mat over the lower part of the slope at the downstream
end of the structure. For underwater installation, start
mattress placement from the upstream end of the installation.
- Starting from the toe of the slope,spread the mattress
over the entire slope,taking up slack at the top of
the slope where the mat is positioned with chain hoists
and pipes.
- Injection of mortar or concrete
Start injection of mortar or concrete through the injection
mouth at the lowest point of the mat. After starting injection,please
handle the chain hoist to adjust the slack of the mattress
in accordance with the progress of injection. When the
mortar or concrete is sufficiently injected into the top
of the mattress,stop the injection work and bind the rope
at the injection mouth.
Capacity of mortar or concrete injection pump: 10m3/hr.
or more
Pressure at the nozzle: about2kg/cm2.
Piping hose(swing type):about diam.:50mm,about length:
20m.
(Position the pumping truck to assure minimum hose length
for maximum operating efficiency.)
Choke(taper)tube: about diam.:10cm-5cm,length: about 2m
with joint at both ends.
- Completion
- Finishing
Sprinkling(washing,curing)the surface with water. Filling
the space between mat and existing structure with stiff
consistency concrete.
Back-filling with sand,soil,cobble stone, toe protection
block,etc.
- Curing
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