AK7500 production process

Fuji-Yoshida – a traditional fabric center

Located north-east of Mt. Fuji, the area of the present city of Fuji-Yoshida has been a flourishing center of fabric weaving in Japan for centuries. The area became particularly well known as a center for the weaving of the exquisite yarn-dyed silk fabric "KAIKI" during the Meiji period.

While the tools of the trade have changed, the centuries-old tradition is alive and well today, with the craftsmen of Fuji-Yoshida producing small lots of a wide variety of top-quality fabrics which meet demanding customer needs for use in linings, neckties, umbrellas, and many other articles.

Raw yarns
Raw yarns
  • Raw Bemberg™ yarns are supplied by Asahi Kasei Fibers.
  • Bemberg™ is produced from linter – the short, downy fiber that enfolds and protects the cotton seed.
  • Gentle on the environment, Bemberg™ returns to its natural origins by biodegradation or clean-burning incineration.
Twisting
Twisting
  • The fine Bemberg™ yarns are twisted for ease of weaving, greater strength, and enhanced firmness.
Dyeing
  • The twisted yarn is dyed before weaving to enable the production of fabrics designed with a variety of sharp color patterns including stripes, checks, and chambray.
  • Short turnaround times and small lots are available.
Hank dyeing

Hank dyeing

 Cheese dyeing

Cheese dyeing

Two methods of yarn dyeing are used: Hank dyeing, where skeins of yarn are dyed, and cheese dyeing, where yarns wound on bobbins are dyed, as shown above.
Warping
Warping

Dyed yarns which will form the warp are wound onto a beam to prepare for weaving. Different colored yarns are arranged to form the desired stripes in the warp direction. Sizing is not necessary as the yarns are already twisted.
Weaving
Weaving

Quality is given precedence over productivity as the fabric is woven.
Finishing
Finishing

Finishing includes washing and processing for improved hand.
Final inspection
Final inspection

Fabrics are inspected for any defects or soiling.

Delivery

The final product is a top-quality fabric as made possible by the rich tradition and pride of workmanship that characterizes Fuji-Yoshida, shipped to discerning customers throughout Japan and around the world.
   
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