Mass Production of High-Purity Products with Integrated Desalting and Purification Process

This is a case study in which domestic chemical manufacturers B and C introduced Microza® for the purpose of deacidification and dealkalization of ground slurry, achieving efficient and high-yield desalination.

Mass Production of High-Purity Products with Integrated Desalting and Purification Process

Enabling Mass Production of High-Purity Products

To address the challenges faced by major domestic chemical manufacturers B and C in deacidification and dealkalization of ground slurry, Asahi Kasei proposed an efficient desalination and purification system using Microza® UF membrane. Here is a specific case study.

Case Study 1: Achieving Deacidification of Ground Slurry

At domestic chemical manufacturer B, a new product was developed that could not be sufficiently desalinated and purified by conventional methods, requiring advanced desalination. Asahi Kasei proposed an efficient and high-yield desalination and purification system using Microza® UF membrane, enabling mass production of high-purity products that was previously difficult.

  • Properties of the Target Liquid
    pH: 0.1, concentration: 20%, acid concentration: 3.6% (HCl), viscosity: 14 mPa·s, conductivity: 200 mS/cm.
  • Target Condition
    pH 0.1 → pH 4
  • Test Conditions
    Test solution volume: 10 L, pressure: Pi/Po = 120/80 kPa, backwash pressure: 140 kPa, backwash cycle: 20 min/20 sec, temperature: 30–35°C.

Graph showing changes in filtration flux and pH during deacidification of carbonaceous slurry. As the replacement water volume increases, flux decreases while pH increases.

Graph showing changes in filtration flux and pH during deacidification of carbonaceous slurry.

Case Study 2: Achieving Dealkalization of Ground Slurry

Domestic chemical manufacturer C introduced Microza® for dealkalization (desalination) of ground slurry. By implementing an efficient and high-yield desalination and purification system using Microza® UF membrane, mass production of high-purity products was achieved.

  • Properties of the Target Liquid
    pH: 13, concentration: 24%, alkali concentration: 1.6% (KOH), viscosity: 14 mPa·s, conductivity: 28 mS/cm.
  • Target Condition
    pH 13→pH 10
  • Test Conditions
    Test solution volume: 10 L, pressure: Pi/Po = 120/80 kPa, backwash pressure: 140 kPa, backwash cycle: 20 min/20 sec, filtration temperature: 20–25°C.

Graph showing changes in filtration flux and pH during dealkalization of carbonaceous slurry. As the replacement water volume increases, flux increases while pH decreases.

Graph showing changes in filtration flux and pH during dealkalization of carbonaceous slurry.

関連情報について詳しく見る

Useful information for considering the introduction of Microza®.

Reasons Why Asahi Kasei's Microza® Is Chosen

Flexible solutions to meet diverse needs, long-term stable operation for high reliability, and innovative technology for environmental impact reduction. With these three pillars, Microza® provides optimal proposals and reliable support across a wide range of industries and applications.

Reasons Why Asahi Kasei's Microza® Is Chosen